INNOVATIVE PRODUCTION PROCESSES

LUCRAREA INCENDIILOR

DINCOLO AȘTEPTĂRILE CLIENȚILOR:

CALITATE ÎMBUNĂTĂTĂTĂ ȘI ECONOMII DE ENERGIE

Un proces tradițional de lustruire la foc se bazează pe fuziunea gazelor precum gazul natural, metan sau propan cu aer comprimat și arderea acestui amestec până la temperatura potrivită de aprindere. Acest proces duce la un nivel ridicat de risipă de energie: Azotul din aerul comprimat trebuie încălzit!

O altă problemă importantă din punct de vedere energetic este fluxul continuu de articole, trecând printr-un tunel de arzătoare acționate permanent pe ambele părți. Astfel, flăcările nu sunt direcționate numai către suprafețele articolelor, dar ard și o cantitate mare de energie prețioasă pentru spațiile dintre articolele din sticlă.. This leads to an unnecessary and expensive loss of energy.

WALTECLiniile de lustruire la foc servo-alimentate cu tehnologia inovatoare a arzătoarelor de urmărire generează economii de energie, improve product quality and support multi-product functionality.

WALTEC replaced compressed air with oxygen – saving about 30% of combustion gases. The innovative burner tracking system decreases the gas consumption by another 50%.

WALTEC‘s state of the art servo-powered fire polishers with gas and oxygen as well as the tracking burner technology feature comprehensive energy savings up to 80%.

Servo drive technology fully synchronizes the article transport and spindle rotation with the tracking burners and guarantees high precision energy-efficient polishing and the best possible surface quality.

FOR ROUND ARTICLES AND ARTICLES WITH HANDLE:

HORIZONTAL LUCRAREA INCENDIILOR

WALTEC´s horizontal fire polishing machine is designed for a wide range of articles: From high-speed tumblers to high-quality glassware with handles. In the case of handle production, the spindles are fixed in the first part of the machine and the tracking burner polishes the parting line of the split moulds.

The body and the other parting lines are processed during the rotation of the spindles in the second part of the fire polisher. This procedure guarantees the highest surface quality.

Horizontal polishing machines can be equipped with productive options, de exemplu. article cooling.

MODE 1

Servo-driven article rotation in tracking slide 1 si aluneca 2.

MODE 2

No rotation in tracking slide 1. Servo-driven article rotation only in tracking slide 2.

FOR ROUND, SQUARE, RECTANGULAR AND OVAL ARTICLES:

VERTICAL LUCRAREA INCENDIILOR

As illustrated in the figure, this fire polishing machine with two individually driven slides is predestined for polishing washing machine windows, casserole dishes, food containers and other non-round products.

Toate mișcările ca lanțul principal, the slide movement and the spindle rotation are servo driven and freely adjustable. The 90° turning is implemented by a strong mechanical cam.

MODE 1

Servo-driven article rotation in tracking slide 1 si aluneca 2.

MODE 2

No rotation in tracking slide 1. Servo-driven article rotation only in tracking slide 2.

MODE 3

No article rotation in both tracking slides. 90° article turning between the slides.

FOR ROUND ARTICLES WITH/WITHOUT HANDLE:

RADIAL LUCRAREA INCENDIILOR

This radial fire polishing machine for round articles and articles with handle has a simple design and works in start-stop mode. The rotation of the main drive and the spindle rotation are powered by servos.

MODE 1

Servo-driven article rotation in section 1 and section 2.

MODE 2

No rotation in section 1. Servo-driven article rotation only in section 2.

STREAMLINED PRODUCTION:

OPTIMIZAȚI YOUR PROCESS

WALTEC’s fire polishing machines include technical capabilities for:

In-line hot-hole burning
for covers/lids
Handle bending
for pitchers/jars
Article rotation
and 90° turning