WTRACK
Sustainable hot-end process optimization through data management
The glassware industry is challenged to optimize or re-design the use of its existing assets whilst improving its sustainability footprint. WALTEC introduces WTRACK to help you to achieve sustainable hot-end process optimization.
WTRACK by WALTEC is a powerful modular solution for process optimization and enhanced process transparency. WTRACK can be integrated into existing operations platforms and is compatible with most common in-house IT configurations. WTRACK upgrades your existing machine whilst taking WALTEC‘s E-Generation technology to the next level.
Functions
Always included
Wtrack Service
Extend the lifecycle of your machines
- Safe and speedy key controlled electronic access to control panel
- Unique authorization levels embedded in individual operator keys
- Maintenance jobs (available at an additional cost) and working instructions popping up in operator panel
- Pictures and other visuals guiding execution of maintenance jobs
- Detailed logging and tracing of maintenance jobs
- Data export in CSV format to any storage device for reporting
Wtrack Log
Process transparency for production intelligence
- Tracking and tracing of changes in predefined values and settings
- Recording process adjustments while in operation
- Personalized predefined key access with multilayer authority levels
- Tailor-made key access available on request
- Data export in CSV format to any storage device for reporting
Wtrack Support
Reduce downtime and increase machine understanding
- Fast troubleshooting and intervention
- On-the-job process learning
- Online access to WALTEC technical support
- Shop-floor error explanations supported by clear photographic visuals
- Remote software upgrades
- Detailed diagnostics of servo drives and PLC output checks
- Online monitoring of key functions
Options
Individually bookable as an option
Wtrack Line
Transparent monitoring in a compact format
- Shear-cut tracking and gob-feed quantification for pressing, spinning and press-blow processes
- Process output measurement, e.g. number of items produced
- Press-blow article counting at the burn-off exit
- Quantification of items loaded to cross conveyor
- Automatic calculation of lost articles in both pieces and percentage
- Customized cycle-time yield calculation
- On-screen reporting including article specifications
- Data export in CSV format to any storage device
Wtrack PCS
Process optimization
- Continuous measurement of key process parameters and machine performance
- Measuring actual production values against pre-set target or recipe values
- Immediate feedback of process adjustments
- Ultimate process control
- Data export in CSV format to any storage device for reporting
Wtrack Therm
Supports the line efficiency and acts as an early warning system
- Up to 20 measuring points monitored simultaneously
- Rugged, water-cooled design for harsh glass production environments
- Temperature range from -20 °C to 1,500 °C, including gob temperature measurement
- 3 to 9 analog outputs for process monitoring and corrective actions
- Seamless integration with ERP systems such as SAP and IFS
- Flexible and easy adjustment of measuring points to suit product requirements
- Recipe management for future production runs
- Fixed installation for continuous monitoring and control
- Suitable for empty mould inspection on press lines up to 45 cuts/minute
Contact
Talk to our experts.
If you have questions about a production line, an upgrade or ongoing service, our team is here to help. Get in touch to discuss your requirements and next steps.